Rethinking the Trade-Offs in Sortation
Every generation solved a different challenge. mSORT brings the true strengths together.
|
Solution 
|
Cross Belt Sorter 
|
mSORT 
|
|---|---|---|
| Technology | Conveyor based | Rail Guided Swarm Robots |
| Throughput | 12000 |
Flexible, 1000 – 10,800 Sorts / hour |
| Space Efficiency |
Low ~3.5m Turning radius, single level bin |
High ~1.5m Turning radius, three level bin stacking |
| Flexibility |
Inflexible (Fixed Throughput) |
Flexible (Scalable throughput) |
| Layout Architecture | Single Loop | Multiple Connected Loops |
Turning radius, single level bin
three level bin stacking
|
Solution
|
AMR Sortation 
|
mSORT
|
|---|---|---|
| Technology | AGV / AMR | Rail Guided Swarm Robots |
| Throughput | 1000 – 5000 Sorts / hour | 1000 – 10,800 Sorts / hour |
| Space Efficiency |
Medium Three Level Bin Stacking, higher area required for robot movement |
High Three level bin stacking, lesser area required for robot movement |
| Rated/Effective speed | 1.5 m/s / 1 m/s | 3.2 m/s – 2.7 m/s |
| Halts & Productivity drop |
High Navigates by stopping / slowing at every ninety degree turns |
Low Navigates ninety degree turns at rated speed |
| Discharge | Halts/Slows-down during discharge | Discharge at rated speed |
| Per robot productivity | 40–60 sorts / hour | 100–120 sorts / hour |
Three Level Bin Stacking, higher area required for robot movement
Navigates by stopping / slowing at every ninety degree turns
Three level bin stacking, lesser area required for robot movement
Navigates ninety degree turns at rated speed
The next step in sortation isn’t choosing between speed and flexibility.
mSORT brings high throughput, flexible deployment and space efficiency together.
Intelligent Robotic Sortation
Built on Flexli’s patented overhead rail-guided robotics, mSORT combines high-speed sortation with modular scalability. Its flexible architecture enables businesses to adapt to changing parcel volumes, optimize warehouse throughput, and support long-term operational growth.
Designed for modern fulfillment environments, mSORT helps warehouses increase throughput while reducing operational complexity.
Features
Build for Performance.
Throughput
1000 – 10,800 PPH
Optimizes workflow efficiency for high-volume order processing.
Destination
50 - 1000
Supports precise routing across multiple storage locations.
Effective Speed
Up to 2.7 m/s
Delivers rapid performance with smooth and reliable operation.
Turning Radius
High Speed Turning
Navigate 1-meter-radius curves at speeds up to 2.5 m/s without stopping.
Traffic Congestion
Near-Zero Congestion
AI-powered fleet management ensures near zero traffic congestion at throughput as high as 10,800 pph
Localization
Powered by Flexli’s patented high-speed reader marker system that works at speed up to 6 m/s.
Why mSORT?
Faster ROI
Maximize returns with rapid deployment and lower operating costs.
High Throughput
Process large parcel volumes with consistent performance.
Compact Footprint
Deliver high throughput while minimizing floor space.
Scalable by Design
Expand capacity seamlessly as your business grows.
Explore More Solutions from Flexli
Warehouse automation is an ecosystem where every solution works together to improve efficiency, throughput, and operational performance.
Conveyor Solutions
Engineered for seamless material movement.
Sortation Solutions
High-speed automation for accurate parcel routing.
Parcel Processing Solutions
Intelligent systems for scanning, weighing, packaging, and dispatch.
Air Cargo Solutions
Flexible equipment designed to simplify air-cargo operations.
Ready to Rethink Warehouse Automation?
Whether you’re scaling operations, increasing throughput, or exploring robotic sortation, let’s build the right automation strategy for your business.