Kitting for Automobile and Electronics Industries

Flexli presents a modern solution for Kitting process powered by our Pick to light modules designed specifically for Automobile and Electronics Industries

Castor Deck

Kitting is a process where separate but relatable SKUs are grouped, packaged, and supplied as a single unit of sale.

Manufacturing industry, especially automobile and electronics, are required to prepare kits in the course of product assembly or spare set assembly. Pick to light provides a robust mechanism to automate the kitting process

Process Flow

  • In an assembly line setup, Orders  are divided into multiple stations. Each Light Indicator represents a SKU in the Inventory
  • Every picker works in a  designated station termed as picker’s picking zone to reduce their walk time.
  • Once a picker scans an Order ID, it would trigger the Lights to Glow for the SKUs required in the kitting.  Lights also display the quantity of SKU
  • Picker will pick all the items and acknowledge the pick by pressing “Confirm” button on PTL device
  • Once all the picks for the Kitting is completed in one station, the Kit is passed to the next station. This process continues until all the items is been picked


Substantially decrease the overall Kitting time

Limited picker training is required

High Accuracy

Automated troubleshooting for any wrong pick

Travelling time for each worker can be reduced significantly

Why Flexli?

Competitive Prices

Flexli inbuilt protection layer to prevent rusting

Optimal design to carry required load capacity

100% warranty against any wear and tear

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